Midtown Auto-Voted Houston’s Auto Repair of the Year 2007/Houston,Tx

July 18th, 2008

Midtown Auto Service & Repair — Voted Houston’s Auto Repair of the Year 2007

http://thebestoftheyear.com/houston/

Midtown Auto-Voted Houston’s Auto Repair of the Year 2007/Houston,Tx

JUNE 2008 FEATURED ARTICLE-BEST AUTO REPAIR SHOP HOUSTON-MIDTOWN AUTO SERVICE

June 11th, 2008

Award-Winning Shop Lives by Golden Rule

Posted 6/1/2008
By Leona Dalavai Scott

Midtown Auto Service Named ‘Best Auto Shop.’

Shop Stats

Name: Midtown Auto Service
Location: Houston, Texas
Web site: www.midtownautoservice.net
Square footage of shop: 6,000 square feet
Repairs per week: 150 cars
No. of years in business: 21 years
On his success rate with retaining technicians: “I offer my technicians two weeks of paid vacation during Christmas and New Year’s after they’ve been employed with me for a year. Also, I treat them and their spouses to dinners and lunches on random occasions. I try to let them take care of family or personal business without penalties. All of my techs have their own computers with Internet access to Alldata and Identifix. Things like that really make a person want to stay.”

Midtown Auto Service in Houston, Texas
Mikey Yu credits his prime location for business staying strong even during tough economic times.

Mikey Yu is not your average shop owner. With a criminal justice degree from the University of Houston, he always wanted to be a cop.

But when his dad retired in 1998, Mikey thought that it would be a smart move to buy the shop from him. Within four years of taking over the shop, he expanded the facility from 2,900 square feet to 6,000 square feet. Along the way, he earned his ASE
certification to become an auto technician.
           
Mikey is also a state-certified inspector and his shop, Midtown Auto Service, is a state-certified emissions and repair facility. The shop is known in the community for its engine and emissions diagnostic capabilities and for solving electrical driveability issues for all makes and models.
           
Mikey says his shop’s strength stems from the way it treats its customers and its technicians. He conducts his business by the golden rule: “Do to others as you would have them do to you.” He believes you should treat your customers and employees the way you would want to be treated.

ASE certified master tech working on a 2004 Lexus ES 300 timing belt.

“And if you treat your employees as family members instead of just a number, I think that productivity increases,” Mikey says. Midtown Auto Service employs two L1 master auto techs and another master auto tech. Mikey’s wife, Sharon, handles all of the administrative work in the office while Mikey takes care of the “heart of the business,” which he sees as fielding questions and calls from customers and handling technician concerns and problems.
           
“Our line of work is difficult,” Mikey explains. “The customers who bring their cars and trucks to us normally know nothing about repairing their cars but have heard horror stories about other automotive service shops in the past. So, you start building a rapport with customers and listen to issues about their car. Just listen. Listening is very important. That can help break the barrier of customer distrust from the beginning.”

Another, Master ASE tech working on a car using his 1/2 cordless SnapOn gun.

As a result of his business philosophy, Mikey has experienced great success with Midtown Auto Service. In 2007, the shop was named the “Best Auto Shop” by Citysearch, a popular Web site that enables users to post opinions on just about anything, including recommendations for services such as auto care. In 2006, the shop was named “Best Auto Repair Shop” by the local newspaper. In addition, the shop is a AAA-approved auto repair facility and a recognized emissions repair facility.
    
Mikey also shares his knowledge and expertise of cars through articles in Undercar Digest and Automotive Report. He has also been featured on “Car Talk,” an entertaining radio show about automotive service issues that is broadcast on National Public Radio.

ASE L1 MASTER AUTO TECHNICIAN; Marco Rodriguez is working on an electrical drain/short on a 2006 Jaguar S-type.

As he looks toward the future, Mikey would like to expand his shop. He is currently trying to acquire the land next to his so he can double his shop size to 12,000 square feet or more. However, real estate in his area has skyrocketed so he is proceeding on those plans with caution. Despite the downturn in the economy, Mikey says Midtown Auto Service’s business has been good as a result of its prime location between downtown and the medical districts of Houston.
           
As Mikey celebrates the success of Midtown Auto Service, the thing he is most proud of, he said, is the teamwork his employees exhibit in working with the motoring public. As his accolades and accomplishments show, this teamwork is paying off nicel


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    We are a Texas Approved AAA Auto Repair Facility in Houston. Also, we are an Independent Auto Care/Repair Factory Dealer Service Center for AC Delco in Houston, with ASE Certified Technicians. Recognized by the state of Texas, Midtown Auto Service & Repair is licenced to issue auto inspections on all types of vehicles.

    Being a State Recognized Emmission Repair Facility we offer low income waivers, low milage waivers, individual vehicle waivers, to everyone who failed their state / emmission inspections. Also, some of our services include, auto engine diagnostics, auto engine repair, auto engine misfires, auto check engine light on, auto overheating problems, auto emissions failures, auto drivability issues, brakes,alignments,complete exhaust repairs,tire balancing & rotations, timing belts, waterpumps, auto electrical troubleshooting, doors & windows, oil changes,shocks/struts,A/C work,state inspections and much much more.

    We have been featured in magazines such as Undercar Digest, Tech Shop and Automotive Report. These magazines were contacted by other auto repair shop owners and customers who reported us worthy as a featured story. Midtown Auto Service is honored by these recognitions of these auto technical trade magazines. Which is considered a great achievement from our peers.

    Also, Citysearch has awarded Midtown Auto Service as Best Auto Repair Shop 2006-2007. Citysearch awarded us with a plaque, “Best Auto Repair 2006 - Audience Winner.” In 2007, Citysearch again awarded us with two rewards, “Best Auto Repair 2007 - Audience Winner & Editorial Winner.” Thus, making Midtown Auto Service the only auto service care facility in Houston, Texas to win two years in a row by Citysearch.

    In addition, Midtown Auto Service have won other coveted national recognitions, such as, “Yahoo 2005 Best & Trusted Auto Care Facility” and by “The Local Newspaper - The Best Auto Service 2006.” We are also listed in a national radio broadcast, “Car Talk” as listed as a good repair shop to visit in Houston in their “mechanics file.”

    Come and try us out and see the difference, we are conveniently located between the downtown & medical center, also known as Midtown.

    In conclusion, we service all foreign, domestic and most european cars. In addition, we take checks and all 4 major credit cards,( checks, MasterCard, Visa, Discover, & American Express)

    CHECK US OUT ON OUR WEBSITE:

    www.midtownautoservice.net

    Contact: (713) 523-2886

    AUTO REPAIR SERVICE HOUSTON-MIDTOWN AUTO SERVICE

    March 6th, 2008


    Welcome! It’s our goal at Midtown Auto Service & Repair Shop in Houston to always provide great service and high-quality workmanship at a fair price. Midtown Auto Service & Repair is a family-owned business that has specialized in providing personalized service to our customers.

    Since 1987, Midtown Auto Service & Repair Shop in Houston has been committed to providing the highest quality automobile repair service at affordable prices. We have established our auto repair business on sound ethical and moral principles. Simply put, our Houston auto repair business focuses on customer service, and your satisfaction is paramount. We want you to be pleased with our services so that you will continue to use us for your automobile repair-service needs in the future and tell your friends.

    Our skill and knowledge about automobiles enable us to address a broad range of auto repair-services of mechanical issues, which means you’ll experience a higher, more comprehensive level of service and greater value with us.

    How do we do it? We listen. Hearing your opinions, observations and concerns make it possible for us to work with you as a team. By earning your trust, we can better guide you toward solutions that meet your specific needs about your car auto repair services.

    At Midtown Auto Service & Repair , you’ll always get a clear explanation of what’s happenings with your car, as well as whatever options you should be aware of when making your maintenance and auto repair decisions. That’s our commitment to you. Please browse around our website to learn more about us and our commitment to provide you with the best service possible.

    One of the highest recognitions for an auto repair shop in Houston is given by the State of Texas to be a Recognized Auto Repair and Emmissions Repair Facility. In turn, it gives us privileges from the State of Texas for issuing Automotive Repair and Replacement Assistance in Houston & the surrounding areas. In 2007, there were less than 100 automotive repair shops in Houston that had this license by the State. That is a big disproportion considering there are over 3400 auto repair shops in Houston and the surrounding areas. Another factor to being a highly recognized Houston auto repair shop is being chosen by General Motors Inc. as an independent Auto Repair Service Center: AC Delco Factory Houston Auto Repair Facility. NAPA Auto Parts also endorses our company as an Approved Napa Auto Car Care Repair Center in Houston which means that their company certifies us to do their repair warranties or any needed repairs. Also, our shop is an AAA Approved Auto Repair Facility that employs only ASE certified auto technicians. Operating since 1987, we are conveniently located between the downtown & medical center, also known as Midtown.

    CHECK US OUT ON OUR WEBSITE:

    www.midtownautoservice.net

    Contact: (713) 523-2886

    STEERING GEARS RACK AND PINION STEERING GEARS-STEERING ASSIST-DIAGNOSTIC TIPS AUTO REPAIR HOUSTON,TX

    February 5th, 2008

    Diagnostic Solutions


    STEERING GEARSKeeping Your Customers’ Vehicles on The Straight & Narrowby Gary Goms, Import Specialist ContributorModern automotive steering gears evolved from the quaint tiller-controlled steering systems used in the first automobiles to the hydraulically controlled systems now used in most import vehicles. Unfortunately, steering tillers that attached to axles with little or no steering geometry didn’t provide much steering feedback from the road surface. When vehicle speeds approached 20 mph, auto manufacturers began to incorporate more sophisticated steering systems to help the driver keep the vehicle traveling in a straight line.As vehicles became heavier and more difficult to steer, auto manufacturers developed different types of steering gears designed to change the rotating motion of the steering wheel and shaft into a lateral motion transmitted through the steering linkage to the steering knuckles and front wheels. This system has prevailed to this day.KINGPIN INCLINATION
    As steering gear technology progressed, innovations in steering geometry also aided steering gear functions. The popular introduction of kingpin inclination (KPI) during the early 1920s, for example, eased steering effort by tilting the kingpin inward at the top, so that a line drawn through the kingpin angle intersects with the center of the tire tread. KPI is also present in ball joint or MacPherson strut systems, with the angle of the upper and lower ball joints or MacPherson strut intersecting with the center of the tire tread.

    KPI actually accomplishes three separate, but related, steering functions. First, KPI reduces steering effort by allowing the tire to pivot on the center of its tread rather than be swung around the axis of a vertical kingpin. Second, KPI greatly reduces the probability that a wheel striking a pothole may suddenly spin the steering wheel out of the driver’s hands. Third, KPI actually lifts one side of the vehicle and lowers the other as the wheels are turned. This lifting effect, combined with caster angle, forces the front wheels to return to a straight-ahead position. For all of the above reasons, steering effort increases and the steering wheel becomes more sensitive to road shock whenever offset custom wheels are installed on a vehicle.

    THE ROLE OF CASTER ANGLE
    Caster angle also plays a function in all steering gear systems. Positive caster angle can be easily visualized in the backward tilt of a bicycle’s front fork. Positive caster angle, of course, allows the bicycle to steer itself when the rider takes his hands off the handlebars. Although some auto manufacturers may employ negative caster angle to accomplish the same purpose, caster helps force the front wheels to return to center when the driver releases the steering wheel.

    CONVENTIONAL STEERING GEARS
    Although conventional parallelogram steering linkage systems are being replaced by the more modern rack and pinion steering gears, many heavier vehicles such as luxury sedans and pickup trucks still use conventional steering gears. Early steering gears were crude, bronze-bushed units that required a great amount of steering effort to turn the wheels. As vehicles became heavier, ball and needle-roller bearings were used to reduce friction in the steering gear assembly. In addition, a recirculating ball-bearing worm gear assembly was introduced that greatly reduced friction between the worm gear mounted on the steering gear input shaft and the sector gear mounted on the steering output shaft.

    As vehicle speeds increased, it became very important for the steering gear to transmit a sense of “road feel” to the driver. Without a fine-tuned sense of steering wheel center, it became difficult for a driver to drive in a straight line at high speed. To accomplish this, engineers designed a worm and sector gear that would develop zero clearance or lash when the steering gear operated in the centered or straight-ahead position. The fact that the steering gear ‘tightens” up when the front wheels are in the straight-ahead position gives the driver a much finer sense of when the vehicle is tracking in a straight line.

    As the wheels are turned, the steering gear rolls off the “high spot” and develops clearance between the worm and sector gears. This added clearance reduces friction and helps the front wheels return to the straight-ahead position when the driver releases the steering wheel. In addition, the high spot in the steering gear tends to stop or hold the steering gear in the straight-ahead position by increasing friction between the worm and sector gears. This particular feature helps prevent the driver from over-steering the vehicle.

    RACK-AND-PINION STEERING GEARS
    Rack and pinion steering gears were popularly introduced into the import market during the 1950s because they provided fast steering wheel response and had fewer parts. In this system, a rack gear is attached to the right and left steering knuckles by tie rods that swivel to allow vertical movement in the suspension system. The pinion gear, of course, is attached to the steering shaft and moves the rack in a lateral direction in response to steering wheel input. Like the conventional steering gear, the rack and pinion is machined to decrease gear lash as the steering wheel returns to the center position.

    STEERING ASSIST
    Steering assist systems incorporate a hydraulic pump driven by an engine accessory drive belt to provide pressure to a steering assist cylinder attached to the sector gear in conventional systems or the rack gear in rack and pinion systems.

    To provide full steering assist, the power steering pump must produce at least 1,000 psi pressure upon demand. Because a power steering pump is used only a small percentage of time, the pump is equipped with a hydraulic boost or computer-controlled, pulse-modulated valve assembly that allows it to free-wheel during highway driving. To fine-tune steering wheel response, the steering gear shaft is equipped with a torsion bar that opens a metering valve as torque is applied to the steering wheel. Due to the action of the torsion bar, the amount of oil pressure metered to the steering assist cylinder is directly proportional to the torque being applied to the steering wheel.

    The metering valve assembly is very sensitive because it’s often equipped with compressible reaction discs that further increase the steering gear’s sensitivity to steering wheel torque. Some manufacturers, such as Honda, have used axle-driven mechanical systems that limit power steering assist to low-speed driving situations. In other applications, steering pump pressure may be controlled by using a pulse-width modulation system that varies pressure in response to steering wheel demand and highway speed.

    DIAGNOSTIC TIPS
    On high-mileage vehicles with a steering wander complaint, the sector gear lash might require adjusting to eliminate excessive lash between the worm and sector gears. Early manual rack and pinion gears also have a similar adjustment that reduces lash between the pinion and rack gears.

    A steering gear may also transmit steering feedback to the driver only when it’s installed in the centered position. In most cases, a four-wheel alignment may be required to recenter the steering gear. The first step is to always make sure that indexing marks on the steering wheel and steering shaft are aligned. The last step is to adjust front and rear toe angles to correspond with the vehicle’s centerline or thrust angle. When removing the steering wheel, always follow the manufacturers’ instructions regarding the disarming of the air bag and preventing damage to the air bag clock spring.

    Any power steering gear can develop a “lack of assist” complaint. Generally speaking, a worn power steering pump is usually indicated if steering assist deteriorates as the steering oil begins to warm up and lose viscosity. In contrast, some rack and pinion steering gears may develop an intermittent condition called “morning sickness.” This particular lack of steering assist is caused by the metering valve oil seals wearing grooves into the soft aluminum steering gear housing. As the steering gear oil warms up, the valve assembly reseals itself to the housing and restores steering assist. Because special tools and expertise might be required to rebuild a steering gear, it’s more cost-effective to install a new or remanufactured gear than to repair or rebuild an old one.

    Last, it’s always important to use application-specific power steering fluid in import applications. In the case of Honda, using non-OE specification fluid can ruin the steering gear seals. In other applications, using the wrong fluid or mixing fluids can cause the steering fluid to foam, which may cause a howling noise and temporary reduction of steering assist.

    CAR-AUTO-ENGINE P0401 ENGINE CODES EGR PROBLEMS-NOx EMMISSIONS PROBLEMS-HOUSTON,TX

    February 1st, 2008

    EGR ISSUES


    Dealing with P0401 Codesby Bob DowieExhaust gas recirculation (EGR) has been used for years to control combustion temperature to prevent spark knock as well as control NOx emissions. For the most part, these systems were trouble-free and required service only if you were dealing with a spark knock issue, or if the valve opened too early, resulting in a tip-in acceleration stumble, or the more common, bad idle quality caused by the valve not closing completely at idle. As emission controls got tighter, and with the advent of OBD II, things started to change. We not only saw additional driveability complaints, but we also had the check engine light (CEL) telling the customer there was an emissions failure that had to be dealt with for the good of the environment and, in most states, to pass the annual vehicle inspection. In this article, we’ll take a look at some Honda EGR issues, which have also plagued the Acura line.

    We’ll start with the four-cylinder Accord engines. While there have been some reports of problems with the Civic, problems with the Accord have been the most prevalent. Driveability complaints are more common than check engine lights on these models through the ‘90s. What you’ll be faced with is a stumble complaint, which is actually a misfire at part-throttle, that’s most prevalent on initial acceleration when the EGR valve is commanded to open. It feels almost like a bad wire and happens just when you’d expect a secondary ignition problem — part-load acceleration.

    The cause of the misfire is an excess of recycled exhaust gasses in one or more cylinders. The cause of this excess flow is actually plugged passages in the manifold leading to the other cylinders. When there is no flow to those cylinders, the remaining cylinders receive all the exhaust gasses, which cause the miss. This problem has caused a great deal of frustration with techs, resulting in a lot of misdiagnosis. That’s not very surprising considering how well this problem mimics a secondary ignition problem. Then, to further confuse the issue, if there is a CEL, it’s often for the misfire and not the EGR system. Up until 1998, when the electronically controlled EGR valves were introduced, Honda looked at the EGR lift sensor to confirm that the valve received vacuum and opened, and that flow was taking place. Since the valve is opening, the ECU figures all is well there, but it’s well trained to pick up a misfire and is quick to report any problem that would hurt the catalytic converter.

    MISDIAGNOSIS WOES
    Often the combination of the obvious miss and the misfire code will send techs down the wrong path. Not that there’s anything wrong with checking the ignition system, but it takes only minutes to confirm if it’s the EGR system giving you a problem and not a bad wire or plug. Simply disable the valve and do a road test.

    You’ll probably get a check engine light but, if the miss is gone, you’ll know for sure that the EGR system is the culprit. But don’t overlook checking the ignition components. It’s good to know the miss is fixed, but there’s never a bad time to bring the car up-to-snuff on maintenance items. Plus, you wouldn’t want the car coming back with a bad cap, wires or plugs next week if you could’ve taken care of those items now.

    If disabling the EGR eliminated the miss, it’s time to clean out the passages. The procedure differs slightly depending on the year of the vehicle. The early cars used a blind core plug to seal the manifold runner EGR port after machining. We’ve found that the best way to remove these plugs is to drill a small hole partially into the plug, and using a self-tapping screw, or tapping the hole for a machine screw and using a small slide hammer, to pull them out. Partially drilling them will allow you to reuse the plugs if no replacements are on hand. Replacement plugs are available and there’s actually a kit from Honda that includes the tools and plug.

    Needless to say, caution is required when drilling or tapping. Grease up the drill bit and tap to catch as many of the chips as possible. Using a shop vac is a much better choice than compressed air to keep the area clean as you work. With the plugs removed, the blockage will be obvious and can be easily dislodged using a stiff wire and carb cleaner. Be sure to clean the entire port again to keep the vacuum running. This procedure is well outlined in service bulletin #98-074, which should be available on your service information system.

    The next era of four-cylinder cars saw the plugs replaced by a plate covering the EGR channel as well as the ports. This was a big improvement that eliminates the need to drill and allows us to better clean out any carbon buildup in the channel and the ports. Accessibility isn’t a problem, but the injectors will have to be removed. To be safe, you may want to have injector seals available, but they can often be reused. The latest of the four cylinders use a two-piece intake plenum with the EGR passages cast into the upper section. These cars don’t seem to suffer from the misfire problems of the earlier cars, but are more apt to have flow problems that will be picked up by the more observant OBD system setting a check engine light. To access the EGR ports and channel on these engines, split the intake and use a stiff wire to clean out the ports — a very similar procedure to the V6s that we’ll talk about next.

    In recent years, EGR problems seem to be most prevalent on V-6 engines used in the popular Odyssey minivan, Accords and SUVs; only the worst cases will present driveability symptoms. It will be the check engine light providing the motivation for the customer, using the same enhanced code-setting criteria as the late-model four cylinders.

    When Honda went to the electronically controlled sensor, they were now able to command the amount of lift, monitor the actual amount of lift and look at the MAP sensor making sure it had the expected effect on air flow. If anything unexpected happens on two trips, the check engine light will let the customer know.

    The EGR passages on the six cylinders are in the upper section of the intake manifold. Some of the gaskets are reusable, but if you’re going in, the safe bet is to at least have a throttle body gasket on hand. To get started:

    1. Remove the plastic throttle body and manifold covers, and remove the throttle body, leaving the electrical connectors, hoses and cables attached. Naturally, this is a great time to service the throttle plate.
    2. Remove the upper manifold with the PCV attached.
    3. With the manifold off, remove the chamber on the opposite side of the manifold from the throttle body along with the intake air temp sensor, PCV hose and brake booster nipple. These are removed to provide better access for cleaning the manifold when you’re done.
    4. Turning the manifold over, tape off the intake ports leaving the EGR port exposed.
    5. Using a 8mm (5/16”) drill bit as a hand-held ream, clean out the port. If you’re installing the update kit, now is when you’ll drill the manifold using the bit provided; be sure to follow the cautions included with the kit so as not to damage the manifold.
    6. The next step is a thorough cleaning, flushing all the ports and intake runners from both directions. If you’re doing the update, now is also the time to install the EGR pipe.
    7. Finish up by inspecting the EGR port in the manifold base and cleaning as required. This is best done with the EGR valve removed.

    The aforementioned update kit is fully explained in Honda service bulletin #05-026, which also details the 8-year, 80,000-mile warranty extension for the EGR system. Many of these cars have been updated, but you’ll still see plenty of them with well over 80,000 miles that will be experiencing this problem, as well as some vehicles that aren’t covered in the bulletin. Nonetheless, the bulletin is a good resource to have.

    CAUSES OF A P0401 CODE
    While port restrictions are the most common cause of a P0401 code, that’s not the only reason you’ll see it. With the older vacuum-controlled EGR valves, there have been issues with the vacuum-switching valves being intermittent. Testing is straight-forward. With the engine running, be sure vacuum is available at the inlet side of the valve, then hook up the gauge to the hose leading to the EGR valve.

    With the electrical connecter unplugged from the switching valve, introduce battery voltage to the black/yellow wire and apply ground to the red wire at the valve side of the electrical connector. If all is well, you’ll show vacuum on the gauge. As I said, these valves have a reputation for being intermittent, so repeat the test in quick succession looking for slow or no response on the gauge.

    The electronic EGR valves are quite reliable but certainly haven’t been trouble-free; the problems we’re seeing with them are more about them sticking and not doing what they’re told. The good news is they’re not hard to diagnose when you know what you’re looking at. Let’s look at the connector on a 2002 model. We have five wires that handle valve operation and reporting; the valve is power-side controlled with a duty cycle signal from the ECU through the pink wire that gets its ground from the black wire.

    On the reporting side, the yellow and blue is the 5V reference signal from the ECU for the position sensor, the green and black is ECU ground, with the white and black sending the signal back to the ECU, letting it know how the EGR is responding to direction. An increase in operational duty cycle should result in a smooth increase in reporting voltage with no dropouts. Many scan tools will let you look at and log command and reporting data on a road test. Otherwise, with good access, it’s not difficult to back-probe the connector and get the same info on a multi-channel graphing meter.

    We can also use what we know about the wiring to check for blocked passages and the basic operation of the valve. With the electrical connector disconnected, the valve will open by putting battery power to the terminal that the pink wire is connected to and grounding the black wire terminal. If the ports are clear and the valve is working, the engine should quickly get rough or stall, and smooth out when the valve is closed.

    When diagnosing a driveability problem, it’s important to keep in mind if you have a problem on light acceleration at low RPM, when the EGR is commanded on, suspect the EGR system. Or, an intermittent rough idle may be the result of the valve not completely closing. Otherwise, the EGR system shouldn’t be suspected.

    If I can leave you with one solid tip for diagnosing and repairing EGR problems on the Honda line of vehicles, it’s to check your service information system for service bulletins. Honda does a great job of making this information available to the aftermarket, and it’s just foolish not to take advantage of it. If you’re not going online, checking for bulletins and making full use of services like iATN, import-car.com and OEM info like that available from Honda (www.techinfo.honda.com), you’re just leaving too much good information untapped. The way things are going, you won’t be able to afford doing that much longer.

    AUTO-CAR-FUEL-INJECTORS-DIAGNOSTIC-SERVICE-ENGINE PROBLEMS-HOUSTON,TX

    February 1st, 2008

    Is There Enough Pressure?


    Fuel Injection Diagnosis & ServiceBy Larry Carley, technical editorOne of the first questions that should always be asked — and answered — when diagnosing a fuel-related complaint on a fuel injected engine is, “What is the fuel pressure?”

    All too often, technicians assume fuel pressure is “good” without actually measuring it with a gauge. If the engine runs, they assume the injectors are getting adequate fuel pressure. If the engine cranks but won’t start, and they depress the service valve on the fuel rail and some fuel squirts out, they assume the injectors have pressure. They do, but the question remains, “How much pressure?”

    For the engine to start and run smoothly with no stalling, hesitation or misfiring, the injectors have to deliver the proper amount of fuel with every squirt. This is especially important on late-model engines with sequential fuel injection. One bad injector will cause a noticeable misfire and usually set a P030X misfire code (where X represents the cylinder that is misfiring). On older engines where the injectors are all fired simultaneously, the good injectors can often compensate for one or two bad injectors. Even so, for the engine to run right, fuel pressure to the injectors is critical as is the volume of fuel delivered by each injector when it fires.

    The fuel calibration curves in the powertrain control module (PCM) are based on OEM dyno testing using a new engine. Fuel pressure is within a specified range for that engine, and the injectors are all clean and new. The adaptive fuel control strategies that are built into a PCM that allow it to adjust short term and long term fuel trim to compensate for variances in fuel pressure and fuel delivery can maintain the correct air/fuel ratio — but only within certain limits. If an injector becomes clogged with fuel varnish deposits and fails to deliver its normal dose of fuel when it is energized, or fuel pressure to the injector drops below specifications because of a weak fuel pump, plugged fuel filter or leaky fuel pressure regulator, the PCM may not be able to increase injector duration enough to offset the difference. This can leave the air/fuel mixture too lean, causing the cylinder to misfire.

    It’s All About Fuel Pressure
    According to Jim Linder of Linder Technical Services (a provider of fuel injection training) in Indianapolis, IN, fuel pressure is probably the most critical factor in the fuel injection system. Linder says that only a 1 to 3 psi change in fuel pressure can often cause noticeable driveability problems. He says the first thing technicians should always check when confronted with a driveability or emissions problem is fuel pressure. Look up the fuel pressure specifications for the vehicle, hook up a gauge and check the pressure with the key on, engine off, then again with the engine running. If pressure is not within specifications, there’s a problem that will require further diagnosis.

    On certain Jaguar engines, for example, the factory spec calls for 37 psi of fuel pressure. If you see 36 psi or 38 psi, you need to replace the fuel pressure regulator.

    Fuel Volume Is Just As Important
    The volume of fuel delivered by the fuel pump to the injectors is also critical. Some pumps may develop adequate fuel pressure when the engine is at idle or running at low speed, but the pump isn’t spinning fast enough to keep up with the engine’s fuel requirements at higher speeds. This causes the fuel mixture to lean out and the engine to misfire or lose power.

    The old rule of thumb that says a “good” fuel pump will flow about a pint of fuel in 15 seconds (half a gallon per minute) still holds true, but some engines need more than this. So the fuel delivery specifications also need to be looked up to see if the pump is delivering an adequate supply of fuel to the engine.

    A fuel flow meter is the most accurate means of measuring fuel delivery. The floating ball on the meter shows the fuel flow in gallons per minute (gpm).

    The flow meter can be hooked up to the supply line that runs to the fuel rail to measure flow. But Linder says a better method for checking fuel flow and pump capacity is to hook up the flow meter to the return line that runs from the fuel pressure regulator back to the fuel tank. Then check the return flow at idle, 2,500 rpm and 5,000 rpm.

    The volume of fuel flowing through the return line will drop as engine speed increases because more fuel is flowing through the injectors. Even so, the return flow for a good fuel pump with adequate pumping capacity at 5,000 rpm should still be about half the volume it had at idle (say 0.23 gpm versus 0.46 gpm). If the return flow at 5,000 rpm drops to 10% or less of the idle return flow rate, the fuel pump probably does not have enough reserve capacity to keep up with the engine when the engine is under load. The weak pump will starve the engine for fuel, causing it to misfire and lose power.

    Get The Right Replacement Pump
    Many parts suppliers list flow rates for their fuel pumps. But the rates don’t necessarily correspond to the actual fuel flow rates on a vehicle because the pumps are rated by pumping fuel into a container. There is no fuel filter or fuel pressure regulator in the system to create resistance to flow. Consequently, a pump with a catalog rating of 0.6 gpm may only flow 0.5 gpm when installed on a vehicle.

    What’s more, some parts suppliers have over-consolidated their fuel pump lines to reduce the number of SKUs needed to provide broad market coverage. Pump capacities can always be higher than specifications, but should never be lower. So if you get a pump that is flow rated at 0.4 gpm and you install it in a vehicle that requires 0.5 or 0.6 gpm, the pump may supply enough fuel at idle and low rpm, but may starve the engine at higher loads and speeds. Yet it is not a “bad” pump — just an under-rated pump for the application.

    Fuel Pressure Regulator Problems
    The fuel injectors can’t flow normally if they have low fuel pressure due to a bad fuel pressure regulator. If the spring inside the regulator has weakened with age, if the valve or diaphragm that controls return flow is leaking, or the vacuum supply hose to the regulator is leaking, loose or plugged, it will affect fuel pressure in the fuel supply rail.

    If fuel pressure is low, disconnect the vacuum hose to the regulator. You should see an increase in pressure if the regulator is not leaking. No change would indicate a bad regulator. Likewise, you can pinch or block the return line temporarily to see if pressure goes up. If it does, it means the regulator is bypassing too much fuel back to the tank and needs to be replaced.

    Also, check the vacuum hose to the regulator for the presence of fuel inside the hose (there should be none). Fuel in the hose means the diaphragm inside the regulator is leaking and the regulator needs to be replaced.

    Dirty Injectors
    Another common problem with fuel injectors is the buildup of fuel varnish deposits in the nozzle that restrict fuel flow or disrupt the injector’s spray pattern. On many late-model engines, the shape and direction of the spray pattern is critical for clean combustion and good performance. If the injector nozzle is dirty, the pattern may be distorted or deflected to one side, causing a lean spot in the combustion chamber that can cause misfire, or even preignition or detonation.

    It doesn’t take much of a restriction in an injector to lean out the fuel mixture. Only an 8% to 10% restriction in a single fuel injector can be enough to upset the air/fuel mixture and cause a misfire. Gasoline contains waxy compounds that can leave varnish deposits in the injectors when the fuel evaporates. These deposits tend to form after the engine is shut off. Heat from the engine causes residual fuel in the injector tips to evaporate.

    Gasoline is supposed to contain enough detergent to prevent these deposits from sticking and accumulating in the injectors. But guess what? Not all gasolines are the same. Some brands contain much lower levels of detergent than others. Consequently, filling up with the cheapest gas one can find may not be the best idea in the long run — especially for short-trip, stop-and-go city driving that causes deposits to form at a much faster rate. To counter this, a growing number of gasoline retailers (Chevron, Conoco, Kwik Trip, Shell, Texaco, 76 and others) now comply with “Top Tier” standards that call for higher levels of detergent to keep injectors clean.

    On four cylinder engines, the #2 and #3 injectors are in the hottest location and tend to clog up faster than the end injectors on cylinders #1 and #4. The same applies to the injectors in the middle cylinders in six- and eight-cylinder engines. The hotter the location, the more vulnerable the injector is to clogging from heat soak.

    The cure for dirty injectors is to clean them (on-car, or off-car with special injector cleaning machine), or to replace them if cleaning fails to restore normal flow rate and nozzle pattern.

    Fuel Injector Electrical Checks
    The solenoid at the top of the injector creates a magnetic field that pulls the injector pintle up when the injector is energized. The magnetic field must be strong enough to overcome the spring pressure and fuel pressure above the pintle, otherwise the injector may not open all the way or not open at all. Shorts, opens or excessive resistance in the injector solenoid can all cause problems.

    One way to check the injectors is with an ohmmeter (key off). Disconnect the wiring connector from each injector, and measure the resistance between the injector’s terminals. Look up the specifications, don’t guess. Some specs may call for 2 to 3 ohms of resistance (typical for “peak and hold” injectors) while others require 12 to 16 ohms of resistance (“high resistance” injectors). The specs are fairly narrow, and with good reason. So if the factory specifications call for 12 to 16 ohms of resistance, and you find several injectors that are only a few ohms higher or lower, the injectors should probably be replaced. And if the injector resistance readings are significantly higher or lower than specifications, there’s no question they need to be replaced.

    On GM vehicles with Multec injectors, the minimum resistance must be at least 12 ohms. Anything less means the injector is bad and needs to be replaced.

    Another method for finding weak injectors if you don’t have specs is to measure and compare the resistance of all the injectors. If you find one or two that are noticeably higher or lower than the others, they probably need to be replaced.

    Injector Scope Checks
    If you have an oscilloscope with a low amp probe, you can also observe the current flow through the injectors with the engine running. You don’t have to unplug anything. Just clamp the amp probe around one of the injector connector wires.

    When the PCM energizes the injector, current starts to flow through the circuit. This causes the waveform on the scope to ramp up. When current reaches about 70% of maximum, the injector usually opens, creating a bump in the pattern. When the PCM opens the ground circuit to turn the injector off, the pattern drops back to zero.

    On engines that have the low resistance peak-and-hold style injectors, the scope will typically show a pattern with a sharp peak that drops to a plateau until the injector turns off, then it spikes again (two peaks total in the pattern). The peak is typically at 4 amps, and the hold (plateau portion of the pattern) is at 1 amp.

    On high resistance injectors, a shorted injector that fails to open won’t produce a bump in the pattern. And if you see a sharp vertical rise in the current pattern, it means the injector is bad. A shorted injector can sometimes pull down the PCM driver circuit, preventing other injectors from firing depending on how the PCM driver circuits are configured.

    On most vehicles, the injectors receive battery voltage when the ignition is on, and the PCM driver circuit provides the ground connection to turn the injectors on and off. If you have a dead injector, therefore, one of the first things to check would be voltage at the injector terminal. If it is less than battery voltage, there may be high resistance in the connector or wiring harness. If more than one injector is getting low voltage, the fault may be a bad injector power supply relay.

    When the PCM energizes (grounds) the injector circuit, the voltage reading on the supply side should drop to zero as long as the injector is energized. This verifies the PCM ground drive circuit is working and that current is flowing through the injector.

    When the PCM opens the injector circuit, it creates a momentary voltage spike, which can be seen on an oscilloscope if you hook up the scope to the injector circuit. When the injector pintle closes, it creates a little bump in the scope pattern, which should be consistent from one pulse to the next. If the scope shows multiple bumps or the pattern is changing, it means the injector pintle is sticking, or the injector is dirty.

    Flow Matching Injectors
    If you have an injector cleaning machine with graduated cylinders, you can flow match injectors for optimum performance. New OEM injectors may show as much as 4 to 5% from one another. Once flow rates start to vary more than about 5%, you can get noticeable driveability problems on many late-model engines. For best performance, most experts recommend flow matching all of the injectors to within 2% of each other.


    Subaru Fuel Injector Removal Procedures When removing and/or replacing the fuel injector(s), it’s imperative that the below instructions be strictly followed. Failing to do so may result in damage
    to the injector(s).Applicability: All Legacy, Impreza and SVX models.

    Note: Pliers or any other tools not specified in these instructions should not be used under any circumstances to prevent damage to the fuel injector(s).

    Fuel Injector Removal:

    1. Disconnect the fuel pump connector. Start the engine and allow the engine to stall. Crank the engine for five seconds and turn the ignition switch to the off position.
    2. Remove the air cleaner upper case, air flow meter and the air inlet boot as an assembly. On SVX vehicles, also remove the power steering hose tie-wrap on the right side of the engine.
    3. Remove the fuel injector cap(s), being very careful not to misplace the rubber spacer(s) fitted between the cap(s) and the injector(s). The rubber spacer(s) must be reinstalled with the new injector(s). Refer to Figure 1.
    4. Using only your fingers, turn the fuel injector(s) 90°. The fuel injector(s) connectors on both sides of the engine should be pointed toward the front of the vehicle. See Figure 2.
    5. Using a large flat screwdriver with a 3/8” to 1/2” blade, gently pry the injector up by twisting the screwdriver between the underside of the fuel injector connector area and the fuel injector cap mounting area. See Figure 3. Note: Be careful not to damage the fuel injector cap mounting threads.
    6. Remove the fuel injector(s) and place it in the box that contained the new injector(s) or wrap it to protect it during return shipping and handling. Any injectors received “damaged” will not be accepted.

    Fuel Injector Installation:

    1. Coat the fuel injector “O” ring(s) of the new injector(s) and the mating area of the fuel rail with engine oil. Install the fuel injector(s) into the fuel rail and carefully push it in by hand until it’s fully seated. Make sure the injector connector is in the correct position so the injector cap can be correctly installed.
    2. Place the rubber spacer(s) back in position and install the injector cap and bolts.
    3. Reconnect the fuel pump connector.
    4. Reinstall the air cleaner case, air flow meter, air inlet boot and tie-wrap for SVX vehicles that were previously removed.
    5. Start the engine while holding the accelerator open 1/4 throttle to clear any fuel that may have dripped into the intake manifold.
    6. Carefully check each injector for leaks.

    Courtesy of ALLDATA.

    ELECTRICAL CIRCUIT SHORTS PARASITIC DRAW BATTERY-CAR-REPAIR-HOUSTON,TX

    February 1st, 2008

    Exterminating Electrical Parasites


    By Glen Beanard, technical contributorAny electrical circuit that is wired “hot at all times” has the potential to become a parasite to the battery. There are some wanted parasites on the vehicle that are necessary to have, and some that are not. We’re going to find out how to “fingerprint” and track down the unwanted ones systematically.A parasitic draw on the battery means that, while the key is in the off position, something is pulling amperage from the battery. Like a glass of water that is slowly sipped on, it will run dry. The symptoms of a parasitic draw, or the customer complaints, can vary depending on the situation. Not every vehicle with a parasitic draw will come towed in with a dead battery. In fact, some may not even require jump starting to bring them in. It just depends on how low the battery is allowed to get before the next start. Intermittent electrical issues like:

    • gauges sweeping or inoperative at start up;
    • memory seats, mirrors and column not self adjusting;
    • radio presets disappearing; and
    • rough engine idle and harsh transmission shifting after first start-up in the morning are all possible symptoms of a parasitic draw on the battery. Any of those issues, and more, may have “healed” themselves by the time the customer brings it to your shop to check them out.

    When the customer experiences one of these issues that could be caused by a weak battery, possibly from a draw, it can be helpful to perform a full body code scan. Clues can be found in various modules such as a P1000 in the PCM, or “battery voltage low” codes found in air bag, ABS, instrument cluster and various body controller modules. A vehicle with a battery voltage low code stored in any module should be tested for a parasitic draw.

    Prepping the Patient
    Getting a vehicle ready for a draw test involves a tad bit more than just hooking up an ammeter. With today’s vehicles, various modules (and lights) are awakened by simply operating a door handle. Since the awakening of modules (and lights) will suddenly cause an expected electrical draw, how are you going to access the inside of the vehicle after you determine there is an unwanted draw in the passenger area? Opening a car door at that point will bury the draw test results in a flood of amperage flow to other circuits. Before beginning a parasitic draw test, remove the key from the ignition and open all doors including the back hatch if equipped. Then, defeat the door ajar switches. For many modern vehicles, such as this 2005 Ford Explorer, this is done simply by using a screwdriver to artificially close the latches. See Photo 1.

    For others, defeating the door ajar switches may mean removal of the switches from the door jam or inserting something in the door jam that artificially depresses the switch. Don’t forget to do the same for hood switches on some vehicles as well. Removing the key and defeating all door switches with the doors open will give the body control modules the illusion that you have exited the vehicle, yet you will still have full access to the interior of the vehicle for later pinpoint testing.

    Next, set your ammeter up at the easiest to access (and cleanest) battery terminal. Though you could just snatch the cable off and put your ammeter in-line, I suggest some care is taken at this point. With most top post batteries anyway, it is possible to set your ammeter up without breaking the circuit with just a few simple and quick steps.

    Step 1: Using a pointed lead for one tip and a gator clamp for the other tip, connect the gator clip to the cable and dig the pointed end into the top of the battery post for future foot holding. Be sure the leads are properly connected to the DVOM and that the DVOM is set to the ammeter setting. See Photo 2.

    Step 2: Lift the battery cable up, the ammeter will be completing the circuit if the cable loses contact with the post. Then slide the cable over to the pointed probe that is on the top of the post. Push the eye of the battery cable down so that it is in contact with the battery post. See Photo 3.

    Step 3: Lift the pointed probe over the battery cable’s eye, and back to the post outside of the eye. See Photo 4.

    Step 4: Pull the battery cable away from the post and drag the pointed probe back to the mounting dent that you made in the top of the battery post. A few twists of the probe into the soft lead post, and the probe will stand up and hold itself in place for testing. See Photo 5.

    For some vehicles, it might be easier to use a jumper pack set up for supplemental power while hooking up the ammeter, especially for side post batteries. For others, this little bunny hop of the test lead may be faster. But the idea here is to maintain things like radio (especially security radios), clock settings, power window settings (rather important to do so on some makes and models), and aftermarket alarm systems to reduce the unwanted stress of having to deal with a customer screaming about lost settings.

    Ever have an alarm system lock out the starter and find out that the customer has no key fob for it? That’s real fun. Granted, with the nature of the problem that we might be looking for next, we just might wipe some of that stuff out during testing anyway. But remember, we don’t know for sure if we have a draw yet. So at this point, let’s not make more work for ourselves… there is still a chance we’ll find no draw after all. It’s bad enough to lose some settings when we have to, it’s worse when we later find out we didn’t have to at all.

    OK, so now the ammeter is set up and we have a value showing on the meter. Wow, the meter is showing 0.59 amps. See Photo 6.

    That’s a pretty hefty draw there. Is that a problem? Actually, it’s too soon to tell. Remember all that door ajar switch defeating we did a little bit ago? Why did we do that? There are some body modules on this vehicle that haven’t gone to “sleep” yet. On any given vehicle there can be a handful of modules like BCM (GEM), vehicle security, lighting control and so on that will stay awake for as long as 45 minutes after the last door handle, door switch or key-in-sense switch has been tripped. So, we need to wait about an hour before reading the ammeter. Leave the ammeter hooked up, just turn off the power switch on the ammeter and go do something else for an hour. We’ll come back to that later, just remember where we left off.

    Fingerprints of a Suspect
    Some techs will argue that you can use a bulb-type test light for draw testing, and some will argue that you cannot do it on today’s cars. I’m not going to sit here and tell anyone that they can’t possibly test for a draw with a test light, because I myself have done it. On the other hand, I’m not going to endorse the use of a test light for draw testing either. Even though I’m guilty of it, I will say that draw testing with a test light is unwise. If a draw is small enough, it may be missed with a test light. If it’s large enough to see with a test light, just how large is it? It’s unwise to attempt to use a test light largely because it doesn’t allow you to see the parasite’s “fingerprint.”

    What I mean by a fingerprint is that different items have a signature amount of amperage that they will draw. For example, you might measure a parasitic draw of 0.15 amps at the battery. Everything that is wired hot at all times is suspect of a draw, but there might only be one item on the vehicle that will draw that exact signature 0.15 amps and also wired hot at all times. In theory, if there were a published spec you could look at of what each item draws, you could probably go straight to it off of that. But as it is, you have to hunt for it… but at least you know that you are hunting for a 0.15-amp draw. A test light hides that fingerprint from you. With a test light, what is a 0.34-amp brightness? Or a 0.25-amp brightness? How bright is “a little bright”? Have you ever had a draw go away after you’re getting close to it during testing?

    If you know the signature amperage, and you’ve narrowed the suspect down, you might be able to prove to yourself what the draw is by manually stimulating a suspect module to see if its signature draw matches what you were hunting for before it “healed” itself. You can’t do that accurately with a test light.

    Let’s Get Hands-On
    Let’s go back and check that 2005 Explorer. After a suitable time out period, the amperage draw has reduced to 0.20 amps. See Photo 7.

    That’s better; some modules have gone to sleep, but still something is sneaking electron sips from the battery and we have its fingerprint. The next step is to isolate the circuit where the offender is hiding. A great way to do this is remove and reinsert underhood fuses one by one while monitoring the draw amperage. However, keep in mind, that while you do this, you will often wake up modules when you reinsert
    the fuse. In which case, you will need to wait until such a module goes back to sleep before continuing to the next fuse. When you pull the right fuse, the draw will stop on the ammeter. In the case of this Explorer, it was a 60-amp fuse in the underhood fuse panel — fuse 1. See Photos 8 and 9.

    When fuse 1 was pulled, the current dropped to zero. Looking at the fuse explanation chart (Photo 10) for the under hood fuse panel (panel number 1), shows fuse number 1 (1.1) to supply power for fuses 1, 2, 3 and 5 in the interior fuse panel (panel number 2).

    Pulling these fuses one at a time in the interior fuse panel hit pay dirt when fuse 3 was removed, the current draw dropped to (nearly) zero once again. See Photo 11.

    Looking at the fuse chart for the interior fuse panel found three suspects listed. See Photo 12.

    The draw was proven to be in the direction of the audio unit (radio), amplifier or the DVD player (if equipped). The DVD player was quickly eliminated from the suspects list, due to the fact that this vehicle didn’t have one. The amplifier is behind the trim panel to the right of the cargo area. Not hard to get to, but the radio slides out of these easier. So, the radio was removed and unplugged to see if the draw went away. See Photo 13.

    With the radio unplugged, the ammeter was inspected again for the results. The draw was still there. Only one suspect module left now. Time to go prove it.

    With the amplifier disconnected (still shown as connected in Photo 14), the amperage dropped instantly.

    The cause of this draw was that the amplifier was not going to sleep. A new amplifier fixed this vehicle. Let’s try another one.

    This is a 2005 Ranger 3.0L. At first, battery draw was 0.34 amps. See Photo 15.

    After only a few minutes, the draw dropped to the guilty item’s signature draw of 0.14 amps. See Photo 16.

    Pulling underhood fuses found that the draw disappeared when fuse 5 (50A) was removed. See Photo 17.

    The charts show that fuse to power the “Smart Junction Box” (SJB), which is the interior fuse panel. An SJB is not only a fuse panel, it is also a GEM module (BCM) combined into one unit. This 50A fuse may power a laundry list of items, and the underhood chart is not much help this time since it only says the SJB. So, it’s off to the power distribution charts to see what is powered by that fuse.

    A quick look shows that fuses 17, 11 and 12 in the SJB are what that fuse powers. Fuse 17 is for the flasher, 11 is a power supply for the SJB’s logic circuitry and fuse 12 is for the subwoofer amplifier. The SJB was accessed by removing the passenger side kick panel. See Photo 18.

    The removal and installation of the SJB’s fuse will awaken the supposedly sleeping module. So, the flasher fuse and the amplifier fuses were pulled. The draw remained. Pulling fuse 11 for the SJB’s logic circuitry dropped the ammeter to zero.

    For this model, the SJB had to be programmed. Using the IDS, the configuration data was removed from the old module and loaded into the new module after its installation and the current draw problem was solved. I hope that you enjoyed the information, and have the opportunity to profit from it soon.

    ENGINE CODES-VOLKSWAGON AUDI CARS TRUCKS SPECIFIC-HOUSTON,TX

    January 23rd, 2008

    From model year 1996, vehicles manufactured for the North American market are equipped with a Government required diagnostic sysnem known as On-Board Diagnostics II (OBD II). This system monitors operation and function of all engine management system activity and automatic transmission operation to insure compliance with specified emission levels.

    Vehicle emission levels are constantly monitored by the OBD II system and malfunctions are recognized and recorded. A Malfunction Indicator Light (MIL) in the instrument cluster alerts the driver to the fault and the need to have the system checked for fault codes. These codes follow a standard format and are known as Diagnostic Trouble Codes (DTCs).

    DTCs are assigned two codes. The first code is a numerical code assigned by the factory. The second code is referred to as a P-code and follows a structure required by law and defined by the Society of Automotive Engineers (SAE). This standard uses a letter to designate the system and four numbers to further identify and detail the malfunction as listed below.

    This is about a 35 page table. You may want to search for the DTC you need using your browser’s “find” feature. (Often this is under the ‘edit’ menu / ‘find’, in Internet Explorer, also use Ctrl+F).

    First digit structure is as follows:

    • Pxxxx for powertrain
    • Bxxxx for body
    • Cxxxx for chassis
    • Uxxxx for future systems

    Second digit structure is:

    • P0xxx Government required codes
    • P1xxx Manufacturer codes for additional emission system function; not required but reported to the government

    Third digit structure is:

    • Px1xx measurement of air and fuel
    • Px2xx measurement of air and fuel
    • Px3xx ignition system
    • Px4xx additional emission control
    • Px5xx speed and idle regulation
    • Px6xx computer and output signals
    • Px7xx transmission
    • Px8xx transmission
    • Px9xx control modules, input and output signals

    The fourth and fifth digits designate the individual components and systems.

    VW Diagnostic Trouble Codes (DTCs) and data can be retrieved with VW/Audi Factory Scan Tools such as the VAG 1551, VAG 1552, or the new diagnostic computer VAS 5051 through a Data Link Connector (DLC). For location of the data link connector, see Maintenance section. Several aftermarket scan tools and computer programs are also capable of retrieving this information in this factory mode. The factory mode also allows the scan tool to be used for other system diagnostic functions and information retrieval.

    Some DTC information can also be retrieved in a generic mode. The generic mode is not as complete as the factory mode, but allows commercially available scan tools to be used simply to read DTCs. Generic scan tool mode does not have the capability to retrieve the detailed information of a manufacturer-specific scan tool.

    NOTE -

    The following table contains a list of available scan tool codes for all Volkswagen and Audi vehicles available at the time of publication. Not all of the codes apply to the vehicles covered by this manual.

    DTC
    P-code
    Description

    16394
    P0010
    -A- Camshaft Pos. Actuator Circ. Bank 1 Malfunction
    16395
    P0020
    -A- Camshaft Pos. Actuator Circ. Bank 2 Malfunction
    16449
    P0065
    Air Assisted Injector Control Range/Performance
    16450
    P0066
    Air Assisted Injector Control Low Input/Short to ground
    16451
    P0067
    Air Assisted Injector Control Input/Short to B+
    16485
    P0101
    Mass or Volume Air Flow Circ Range/Performance
    16486
    P0102
    Mass or Volume Air Flow Circ Low Input
    16487
    P0103
    Mass or Volume Air Flow Circ High Input
    16489
    P0105
    Manifold Abs.Pressure or Bar.Pressure Voltage supply
    16490
    P0106
    Manifold Abs.Pressure or Bar.Pressure Range/Performance
    16491
    P0107
    Manifold Abs.Pressure or Bar.Pressure Low Input
    16492
    P0108
    Manifold Abs.Pressure or Bar.Pressure High Input
    16496
    P0112
    Intake Air Temp.Circ Low Input
    16497
    P0113
    Intake Air Temp.Circ High Input
    16500
    P0116
    Engine Coolant Temp.Circ Range/Performance
    16501
    P0117
    Engine Coolant Temp.Circ Low Input
    16502
    P0118
    Engine Coolant Temp.Circ High Input
    16504
    P0120
    Throttle/Pedal Pos.Sensor A Circ Malfunction
    16505
    P0121
    Throttle/Pedal Pos.Sensor A Circ Range/Performance
    16506
    P0122
    Throttle/Pedal Pos.Sensor A Circ Low Input
    16507
    P0123
    Throttle/Pedal Pos.Sensor A Circ High Input
    16509
    P0125
    Insufficient Coolant Temp.for Closed Loop Fuel Control
    16512
    P0128
    Coolant Thermostat/Valve Temperature below control range
    16514
    P0130
    O2 Sensor Circ.,Bank1-Sensor1 Malfunction
    16515
    P0131
    O2 Sensor Circ.,Bank1-Sensor1 Low Voltage
    16516
    P0132
    O2 Sensor Circ.,Bank1-Sensor1 High Voltage
    16517
    P0133
    O2 Sensor Circ.,Bank1-Sensor1 Slow Response
    16518
    P0134
    O2 Sensor Circ.,Bank1-Sensor1 No Activity Detected
    16519
    P0135
    O2 Sensor Heater Circ.,Bank1-Sensor1 Malfunction
    16520
    P0136
    O2 Sensor Circ.,Bank1-Sensor2 Malfunction
    16521
    P0137
    O2 Sensor Circ.,Bank1-Sensor2 Low Voltage
    16522
    P0138
    O2 Sensor Circ.,Bank1-Sensor2 High Voltage
    16523
    P0139
    O2 Sensor Circ.,Bank1-Sensor2 Slow Response
    16524
    P0140
    O2 Sensor Circ.,Bank1-Sensor2 No Activity Detected
    16525
    P0141
    O2 Sensor Heater Circ.,Bank1-Sensor2 Malfunction
    16534
    P0150
    O2 Sensor Circ.,Bank2-Sensor1 Malfunction
    16535
    P0151
    O2 Sensor Circ.,Bank2-Sensor1 Low Voltage
    16536
    P0152
    O2 Sensor Circ.,Bank2-Sensor1 High Voltage
    16537
    P0153
    O2 Sensor Circ.,Bank2-Sensor1 Slow Response
    16538
    P0154
    O2 Sensor Circ.,Bank2-Sensor1 No Activity Detected
    16539
    P0155
    O2 Sensor Heater Circ.,Bank2-Sensor1 Malfunction
    16540
    P0156
    O2 Sensor Circ.,Bank2-Sensor2 Malfunction
    16541
    P0157
    O2 Sensor Circ.,Bank2-Sensor2 Low Voltage
    16542
    P0158
    O2 Sensor Circ.,Bank2-Sensor2 High Voltage
    16543
    P0159
    O2 Sensor Circ.,Bank2-Sensor2 Slow Response
    16544
    P0160
    O2 Sensor Circ.,Bank2-Sensor2 No Activity Detected
    16545
    P0161
    O2 Sensor Heater Circ.,Bank2-Sensor2 Malfunction
    16554
    P0170
    Fuel Trim,Bank1 Malfunction
    16555
    P0171
    Fuel Trim,Bank1 System too Lean
    16556
    P0172
    Fuel Trim,Bank1 System too Rich
    16557
    P0173
    Fuel Trim,Bank2 Malfunction
    16558
    P0174
    Fuel Trim,Bank2 System too Lean
    16559
    P0175
    Fuel Trim,Bank2 System too Rich
    16566
    P0182
    Fuel temperature sender-G81 Short to ground
    16567
    P0183
    Fuel temperature sender-G81 Interruption/Short to B+
    16581
    P0197
    Engine Oil Temperature Circuit Low Input
    16582
    P0198
    Engine Oil Temperature Circuit High Input
    16585
    P0201
    Cyl.1, Injector Circuit Fault in electrical circuit
    16586
    P0202
    Cyl.2, Injector Circuit Fault in electrical circuit
    16587
    P0203
    Cyl.3, Injector Circuit Fault in electrical circuit
    16588
    P0204
    Cyl.4, Injector Circuit Fault in electrical circuit
    16589
    P0205
    Cyl.5 Injector Circuit Fault in electrical circuit
    16590
    P0206
    Cyl.6 Injector Circuit Fault in electrical circuit
    16591
    P0207
    Cyl.7 Injector Circuit Fault in electrical circuit
    16592
    P0208
    Cyl.8 Injector Circuit Fault in electrical circuit
    16599
    P0215
    Engine Shut-Off Solenoid Malfunction
    16600
    P0216
    Injector/Injection Timing Control Malfunction
    16603
    P0219
    Engine Overspeed Condition
    16605
    P0221
    Throttle Pos. Sensor -B- Circuit Range/Performance
    16606
    P0222
    Throttle Pos. Sensor -B- Circuit Low Input
    16607
    P0223
    Throttle Pos. Sensor -B- Circuit High Input
    16609
    P0225
    Throttle Pos. Sensor -C- Circuit Voltage supply
    16610
    P0226
    Throttle Pos. Sensor -C- Circuit Range/Performance
    16611
    P0227
    Throttle Pos. Sensor -C- Circuit Low Input
    16612
    P0228
    Throttle Pos. Sensor -C- Circuit Hight Input
    16614
    P0230
    Fuel Pump Primary Circuit Fault in electrical circuit
    16618
    P0234
    Turbocharger Overboost Condition Control limit exceeded
    16619
    P0235
    Turbocharger Boost Sensor (A) Circ Control limit not reached
    16620
    P0236
    Turbocharger Boost Sensor (A) Circ Range/Performance
    16621
    P0237
    Turbocharger Boost Sensor (A) Circ Low Input
    16622
    P0238
    Turbocharger Boost Sensor (A) Circ High Input
    16627
    P0243
    Turbocharger Wastegate Solenoid (A) Open/Short Circuit to Ground
    16629
    P0245
    Turbocharger Wastegate Solenoid (A) Low Input/Short to ground
    16630
    P0246
    Turbocharger Wastegate Solenoid (A) High Input/Short to B+
    16636
    P0252
    Injection Pump Metering Control (A) Range/Performance
    16645
    P0261
    Cyl.1 Injector Circuit Low Input/Short to ground
    16646
    P0262
    Cyl.1 Injector Circuit High Input/Short to B+
    16648
    P0264
    Cyl.2 Injector Circuit Low Input/Short to ground
    16649
    P0265
    Cyl.2 Injector Circuit High Input/Short to B+
    16651
    P0267
    Cyl.3 Injector Circuit Low Input/Short to ground
    16652
    P0268
    Cyl.3 Injector Circuit High Input/Short to B+
    16654
    P0270
    Cyl.4 Injector Circuit Low Input/Short to ground
    16655
    P0271
    Cyl.4 Injector Circuit High Input/Short to B+
    16657
    P0273
    Cyl.5 Injector Circuit Low Input/Short to ground
    16658
    P0274
    Cyl.5 Injector Circuit High Input/Short to B+
    16660
    P0276
    Cyl.6 Injector Circuit Low Input/Short to ground
    16661
    P0277
    Cyl.6 Injector Circuit High Input/Short to B+
    16663
    P0279
    Cyl.7 Injector Circuit Low Input/Short to ground
    16664
    P0280
    Cyl.7 Injector Circuit High Input/Short to B+
    16666
    P0282
    Cyl.8 Injector Circuit Low Input/Short to ground
    16667
    P0283
    Cyl.8 Injector Circuit High Input/Short to B+
    16684
    P0300
    Random/Multiple Cylinder Misfire Detected
    16685
    P0301
    Cyl.1 Misfire Detected
    16686
    P0302
    Cyl.2 Misfire Detected
    16687
    P0303
    Cyl.3 Misfire Detected
    16688
    P0304
    Cyl.4 Misfire Detected
    16689
    P0305
    Cyl.5 Misfire Detected
    16690
    P0306
    Cyl.6 Misfire Detected
    16691
    P0307
    Cyl.7 Misfire Detected
    16692
    P0308
    Cyl.8 Misfire Detected
    16697
    P0313
    Misfire Detected Low Fuel Level
    16698
    P0314
    Single Cylinder Misfire
    16705
    P0321
    Ign./Distributor Eng.Speed Inp.Circ Range/Performance
    16706
    P0322
    Ign./Distributor Eng.Speed Inp.Circ No Signal
    16709
    P0325
    Knock Sensor 1 Circuit Electrical Fault in Circuit
    16710
    P0326
    Knock Sensor 1 Circuit Range/Performance
    16711
    P0327
    Knock Sensor 1 Circ Low Input
    16712
    P0328
    Knock Sensor 1 Circ High Input
    16716
    P0332
    Knock Sensor 2 Circ Low Input
    16717
    P0333
    Knock Sensor 2 Circ High Input
    16719
    P0335
    Crankshaft Pos. Sensor (A) Circ Malfunction
    16720
    P0336
    Crankshaft Pos. Sensor (A) Circ Range/Performance/Missing tooth
    16721
    P0337
    Crankshaft Pos.Sensor (A) Circ Low Input
    16724
    P0340
    Camshaft Pos. Sensor (A) Circ Incorrect allocation
    16725
    P0341
    Camshaft Pos.Sensor Circ Range/Performance
    16726
    P0342
    Camshaft Pos.Sensor Circ Low Input
    16727
    P0343
    Camshaft Pos.Sensor Circ High Input
    16735
    P0351
    Ignition Coil (A) Cyl.1 Prim./Sec. Circ Malfunction
    16736
    P0352
    Ignition Coil (B) Cyl.2 Prim./Sec. Circ Malfunction
    16737
    P0353
    Ignition Coil (C) Cyl.3 Prim./Sec. Circ Malfunction
    16738
    P0354
    Ignition Coil (D) Cyl.4 Prim./Sec. Circ Malfunction
    16739
    P0355
    Ignition Coil (E) Cyl.5 Prim./Sec. Circ Malfunction
    16740
    P0356
    Ignition Coil (F) Cyl.6 Prim./Sec. Circ Malfunction
    16741
    P0357
    Ignition Coil (G) Cyl.7 Prim./Sec. Circ Malfunction
    16742
    P0358
    Ignition Coil (H) Cyl.8 Prim./Sec. Circ Malfunction
    16764
    P0380
    Glow Plug/Heater Circuit (A) Electrical Fault in Circuit
    16784
    P0400
    Exhaust Gas Recirc.Flow Malfunction
    16785
    P0401
    Exhaust Gas Recirc.Flow Insufficient Detected
    16786
    P0402
    Exhaust Gas Recirc.Flow Excessive Detected
    16787
    P0403
    Exhaust Gas Recirc. Contr. Circ Malfunction
    16788
    P0404
    Exhaust Gas Recirc. Contr. Circ Range/Performance
    16789
    P0405
    Exhaust Gas Recirc. Sensor (A) Circ Low Input
    16790
    P0406
    Exhaust Gas Recirc. Sensor (A) Circ High Input
    16791
    P0407
    Exhaust Gas Recirc. Sensor (B) Circ Low Input
    16792
    P0408
    Exhaust Gas Recirc. Sensor (B) Circ High Input
    16794
    P0410
    Sec.Air Inj.Sys Malfunction
    16795
    P0411
    Sec.Air Inj.Sys. Incorrect Flow Detected
    16796
    P0412
    Sec.Air Inj.Sys.Switching Valve A Circ Malfunction
    16802
    P0418
    Sec. Air Inj. Sys. Relay (A) Contr. Circ Malfunction
    16804
    P0420
    Catalyst System,Bank1 Efficiency Below Threshold
    16806
    P0422
    Main Catalyst,Bank1 Below Threshold
    16811
    P0427
    Catalyst Temperature Sensor, Bank 1 Low Input/Short to ground
    16812
    P0428
    Catalyst Temperature Sensor, Bank 1 High Input/Open/Short Circuit to B+
    16816
    P0432
    Main Catalyst,Bank2 Efficiency Below Threshold
    16820
    P0436
    Catalyst Temperature Sensor, Bank 2 Range/Performance
    16821
    P0437
    Catalyst Temperature Sensor, Bank 2 Low Input/Short to ground
    16822
    P0438
    Catalyst Temperature Sensor, Bank 2 High Input/Open/Short Circuit to B+
    16824
    P0440
    EVAP Emission Contr.Sys. Malfunction
    16825
    P0441
    EVAP Emission Contr.Sys.Incorrect Purge Flow
    16826
    P0442
    EVAP Emission Contr.Sys.(Small Leak) Leak Detected
    16827
    P0443
    EVAP Emiss. Contr. Sys. Purge Valve Circ Electrical Fault in Circuit
    16836
    P0452
    EVAP Emission Contr.Sys.Press.Sensor Low Input
    16837
    P0453
    EVAP Emission Contr.Sys.Press.Sensor High Input
    16839
    P0455
    EVAP Emission Contr.Sys.(Gross Leak) Leak Detected
    16845
    P0461
    Fuel Level Sensor Circ Range/Performance
    16846
    P0462
    Fuel Level Sensor Circuit Low Input
    16847
    P0463
    Fuel Level Sensor Circuit High Input
    16885
    P0501
    Vehicle Speed Sensor Range/Performance
    16887
    P0503
    Vehicle Speed Sensor Intermittent/Erratic/High Input
    16889
    P0505
    Idle Control System Malfunction
    16890
    P0506
    Idle Control System RPM Lower than Expected
    16891
    P0507
    Idle Control System Higher than Expected
    16894
    P0510
    Closed Throttle Pos.Switch Malfunction
    16915
    P0531
    A/C Refrigerant Pressure Sensor Circuit Range/Performance
    16916
    P0532
    A/C Refrigerant Pressure Sensor Circuit Low Input
    16917
    P0533
    A/C Refrigerant Pressure Sensor Circuit High Input
    16935
    P0551
    Power Steering Pressure Sensor Circuit Range/Performance
    16944
    P0560
    System Voltage Malfunction
    16946
    P0562
    System Voltage Low Voltage
    16947
    P0563
    System Voltage High Voltage
    16952
    P0568
    Cruise Control Set Signal Incorrect Signal
    16955
    P0571
    Cruise/Brake Switch (A) Circ Malfunction
    16984
    P0600
    Serial Comm. Link (Data Bus) Message Missing
    16985
    P0601
    Internal Contr.Module Memory Check Sum Error
    16986
    P0602
    Control Module Programming Error/Malfunction
    16987
    P0603
    Internal Contr.Module (KAM) Error
    16988
    P0604
    Internal Contr.Module Random Access Memory (RAM) Error
    16989
    P0605
    Internal Contr.Module ROM Test Error
    16990
    P0606
    ECM/PCM Processor
    17026
    P0642
    Knock Control Control Module Malfunction
    17029
    P0645
    A/C Clutch Relay Control Circuit
    17034
    P0650
    MIL Control Circuit Electrical Fault in Circuit
    17038
    P0654
    Engine RPM Output Circuit Electrical Fault in Circuit
    17040
    P0656
    Fuel Level Output Circuit Electrical Fault in Circuit
    17084
    P0700
    Transm.Contr.System Malfunction
    17086
    P0702
    Transm.Contr.System Electrical
    17087
    P0703
    Torque Converter/Brake Switch B Circ Malfunction
    17089
    P0705
    Transm.Range Sensor Circ.(PRNDL Inp.) Malfunction
    17090
    P0706
    Transm.Range Sensor Circ Range/Performance
    17091
    P0707
    Transm.Range Sensor Circ Low Input
    17092
    P0708
    Transm.Range Sensor Circ High Input
    17094
    P0710
    Transm.Fluid Temp.Sensor Circ. Malfunction
    17095
    P0711
    Transm.Fluid Temp.Sensor Circ. Range/Performance
    17096
    P0712
    Transm.Fluid Temp.Sensor Circ. Low Input
    17097
    P0713
    Transm.Fluid Temp.Sensor Circ. High Input
    17099
    P0715
    Input Turbine/Speed Sensor Circ. Malfunction
    17100
    P0716
    Input Turbine/Speed Sensor Circ. Range/Performance
    17101
    P0717
    Input Turbine/Speed Sensor Circ. No Signal
    17105
    P0721
    Output Speed Sensor Circ Range/Performance
    17106
    P0722
    Output Speed Sensor Circ No Signal
    17109
    P0725
    Engine Speed Inp.Circ. Malfunction
    17110
    P0726
    Engine Speed Inp.Circ. Range/Performance
    17111
    P0727
    Engine Speed Inp.Circ. No Signal
    17114
    P0730
    Gear Incorrect Ratio
    17115
    P0731
    Gear 1 Incorrect Ratio
    17116
    P0732
    Gear 2 Incorrect Ratio
    17117
    P0733
    Gear 3 Incorrect Ratio
    17118
    P0734
    Gear 4 Incorrect Ratio
    17119
    P0735
    Gear 5 Incorrect Ratio
    17124
    P0740
    Torque Converter Clutch Circ Malfunction
    17125
    P0741
    Torque Converter Clutch Circ Performance or Stuck Off
    17132
    P0748
    Pressure Contr.Solenoid Electrical
    17134
    P0750
    Shift Solenoid A malfunction
    17135
    P0751
    Shift Solenoid A Performance or Stuck Off
    17136
    P0752
    Shift Solenoid A Stuck On
    17137
    P0753
    Shift Solenoid A Electrical
    17140
    P0756
    Shift Solenoid B Performance or Stuck Off
    17141
    P0757
    Shift Solenoid B Stuck On
    17142
    P0758
    Shift Solenoid B Electrical
    17145
    P0761
    Shift Solenoid C Performance or Stuck Off
    17146
    P0762
    Shift Solenoid C Stuck On
    17147
    P0763
    Shift Solenoid C Electrical
    17152
    P0768
    Shift Solenoid D Electrical
    17157
    P0773
    Shift Solenoid E Electrical
    17174
    P0790
    Normal/Performance Switch Circ Malfunction
    17509
    P1101
    O2 Sensor Circ.,Bank1-Sensor1Voltage too Low/Air Leak
    17510
    P1102
    O2 Sensor Heating Circ.,Bank1-Sensor1 Short to B+
    17511
    P1103
    O2 Sensor Heating Circ.,Bank1-Sensor1 Output too Low
    17512
    P1104
    Bank1-Sensor2 Voltage too Low/Air Leak
    17513
    P1105
    O2 Sensor Heating Circ.,Bank1-Sensor2 Short to B+
    17514
    P1106
    O2 Sensor Circ.,Bank2-Sensor1 Voltage too Low/Air Leak
    17515
    P1107
    O2 Sensor Heating Circ.,Bank2-Sensor1 Short to B+
    17516
    P1108
    O2 Sensor Heating Circ.,Bank2-Sensor1 Output too Low
    17517
    P1109
    O2 Sensor Circ.,Bank2-Sensor2 Voltage too Low/Air Leak
    17518
    P1110
    O2 Sensor Heating Circ.,Bank2-Sensor2 Short to B+
    17519
    P1111
    O2 Control (Bank 1) System too lean
    17520
    P1112
    O2 Control (Bank 1) System too rich
    17521
    P1113
    Bank1-Sensor1 Internal Resistance too High
    17522
    P1114
    Bank1-Sensor2 Internal Resistant too High
    17523
    P1115
    O2 Sensor Heater Circ.,Bank1-Sensor1 Short to Ground
    17524
    P1116
    O2 Sensor Heater Circ.,Bank1-Sensor1 Open
    17525
    P1117
    O2 Sensor Heater Circ.,Bank1-Sensor2 Short to Ground
    17526
    P1118
    O2 Sensor Heater Circ.,Bank1-Sensor2 Open
    17527
    P1119
    O2 Sensor Heater Circ.,Bank2-Sensor1 Short to Ground
    17528
    P1120
    O2 Sensor Heater Circ.,Bank2-Sensor1 Open
    17529
    P1121
    O2 Sensor Heater Circ.,Bank2-Sensor2 Short to Ground
    17530
    P1122
    O2 Sensor Heater Circ.,Bank2-Sensor2 Open
    17531
    P1123
    Long Term Fuel Trim Add.Air.,Bank1 System too Rich
    17532
    P1124
    Long Term Fuel Trim Add.Air.,Bank1 System too Lean
    17533
    P1125
    Long Term Fuel Trim Add.Air.,Bank2 System too Rich
    17534
    P1126
    Long Term Fuel Trim Add.Air.,Bank2 System too Lean
    17535
    P1127
    Long Term Fuel Trim mult.,Bank1 System too Rich
    17536
    P1128
    Long Term Fuel Trim mult.,Bank1 System too Lean
    17537
    P1129
    Long Term Fuel Trim mult.,Bank2 System too Rich
    17538
    P1130
    Long Term Fuel Trim mult.,Bank2 System too Lean
    17539
    P1131
    Bank2-Sensor1 Internal Rsistance too High
    17540
    P1132
    O2 Sensor Heating Circ.,Bank1+2-Sensor1 Short to B+
    17541
    P1133
    O2 Sensor Heating Circ.,Bank1+2-Sensor1 Electrical Malfunction
    17542
    P1134
    O2 Sensor Heating Circ.,Bank1+2-Sensor2 Short to B+
    17543
    P1135
    O2 Sensor Heating Circ.,Bank1+2-Sensor2 Electrical Malfunction
    17544
    P1136
    Long Term Fuel Trim Add.Fuel,Bank1 System too Lean
    17545
    P1137
    Long Term Fuel Trim Add.Fuel,Bank1 System too Rich
    17546
    P1138
    Long Term Fuel Trim Add.Fuel,Bank2 System too Lean
    17547
    P1139
    Long Term Fuel Trim Add.Fuel,Bank2 System too Rich
    17548
    P1140
    Bank2-Sensor2 Internal Resistance too High
    17549
    P1141
    Load Calculation Cross Check Range/Performance
    17550
    P1142
    Load Calculation Cross Check Lower Limit Exceeded
    17551
    P1143
    Load Calculation Cross Check Upper Limit Exceeded
    17552
    P1144
    Mass or Volume Air Flow Circ Open/Short to Ground
    17553
    P1145
    Mass or Volume Air Flow Circ Short to B+
    17554
    P1146
    Mass or Volume Air Flow Circ Supply Malfunction
    17555
    P1147
    O2 Control (Bank 2) System too lean
    17556
    P1148
    O2 Control (Bank 2) System too rich
    17557
    P1149
    O2 Control (Bank 1) Out of range
    17558
    P1150
    O2 Control (Bank 2) Out of range
    17559
    P1151
    Bank1, Long Term Fuel Trim, Range 1 Leanness Lower Limit Exceeded
    17560
    P1152
    Bank1, Long Term Fuel Trim, Range 2 Leanness Lower Limit Exceeded
    17562
    P1154
    Manifold Switch Over Malfunction
    17563
    P1155
    Manifold Abs.Pressure Sensor Circ. Short to B+
    17564
    P1156
    Manifold Abs.Pressure Sensor Circ. Open/Short to Ground
    17565
    P1157
    Manifold Abs.Pressure Sensor Circ. Power Supply Malfunction
    17566
    P1158
    Manifold Abs.Pressure Sensor Circ. Range/Performance
    17568
    P1160
    Manifold Temp.Sensor Circ. Short to Ground
    17569
    P1161
    Manifold Temp.Sensor Circ. Open/Short to B+
    17570
    P1162
    Fuel Temp.Sensor Circ. Short to Ground
    17571
    P1163
    Fuel Temp.Sensor Circ. Open/Short to B+
    17572
    P1164
    Fuel Temperature Sensor Range/Performance/Incorrect Signal
    17573
    P1165
    Bank1, Long Term Fuel Trim, Range 1 Rich Limit Exceeded
    17574
    P1166
    Bank1, Long Term Fuel Trim, Range 2 Rich Limit Exceeded
    17579
    P1171
    Throttle Actuation Potentiometer Sign.2 Range/Performance
    17580
    P1172
    Throttle Actuation Potentiometer Sign.2 Signal too Low
    17581
    P1173
    Throttle Actuation Potentiometer Sign.2 Signal too High
    17582
    P1174
    Fuel Trim, Bank 1 Different injection times
    17584
    P1176
    O2 Correction Behind Catalyst,B1 Limit Attained
    17585
    P1177
    O2 Correction Behind Catalyst,B2 Limit Attained
    17586
    P1178
    Linear 02 Sensor / Pump Current Open Circuit
    17587
    P1179
    Linear 02 Sensor / Pump Current Short to ground
    17588
    P1180
    Linear 02 Sensor / Pump Current Short to B+
    17589
    P1181
    Linear 02 Sensor / Reference Voltage Open Circuit
    17590
    P1182
    Linear 02 Sensor / Reference Voltage Short to ground
    17591
    P1183
    Linear 02 Sensor / Reference Voltage Short to B+
    17592
    P1184
    Linear 02 Sensor / Common Ground Wire Open Circuit
    17593
    P1185
    Linear 02 Sensor / Common Ground Wire Short to ground
    17594
    P1186
    Linear 02 Sensor / Common Ground Wire Short to B+
    17595
    P1187
    Linear 02 Sensor / Compens. Resistor Open Circuit
    17596
    P1188
    Linear 02 Sensor / Compens. Resistor Short to ground
    17597
    P1189
    Linear 02 Sensor / Compens. Resistor Short to B+
    17598
    P1190
    Linear 02 Sensor / Reference Voltage Incorrect Signal
    17604
    P1196
    O2 Sensor Heater Circ.,Bank1-Sensor1 Electrical Malfunction
    17605
    P1197
    O2 Sensor Heater Circ.,Bank2-Sensor1 Electrical Malfunction
    17606
    P1198
    O2 Sensor Heater Circ.,Bank1-Sensor2 Electrical Malfunction
    17607
    P1199
    O2 Sensor Heater Circ.,Bank2-Sensor2 Electrical Malfunction
    17609
    P1201
    Cyl.1-Fuel Inj.Circ. Electrical Malfunction
    17610
    P1202
    Cyl.2-Fuel Inj.Circ. Electrical Malfunction
    17611
    P1203
    Cyl.3-Fuel Inj.Circ. Electrical Malfunction
    17612
    P1204
    Cyl.4-Fuel Inj.Circ. Electrical Malfunction
    17613
    P1205
    Cyl.5-Fuel Inj.Circ. Electrical Malfunction
    17614
    P1206
    Cyl.6-Fuel Inj.Circ. Electrical Malfunction
    17615
    P1207
    Cyl.7-Fuel Inj.Circ. Electrical Malfunction
    17616
    P1208
    Cyl.8-Fuel Inj.Circ. Electrical Malfunction
    17617
    P1209
    Intake valves for cylinder shut-off Short circuit to ground
    17618
    P1210
    Intake valves for cylinder shut-off Short to B+
    17619
    P1211
    Intake valves for cylinder shut-off Open circuit
    17621
    P1213
    Cyl.1-Fuel Inj.Circ. Short to B+
    17622
    P1214
    Cyl.2-Fuel Inj.Circ. Short to B+
    17623
    P1215
    Cyl.3-Fuel Inj.Circ. Short to B+
    17624
    P1216
    Cyl.4-Fuel Inj.Circ. Short to B+
    17625
    P1217
    Cyl.5-Fuel Inj.Circ. Short to B+
    17626
    P1218
    Cyl.6-Fuel Inj.Circ. Short to B+
    17627
    P1219
    Cyl.7-Fuel Inj.Circ. Short to B+
    17628
    P1220
    Cyl.8-Fuel Inj.Circ. Short to B+
    17629
    P1221
    Cylinder shut-off exhaust valves Short circuit to ground
    17630
    P1222
    Cylinder shut-off exhaust valves Short to B+
    17631
    P1223
    Cylinder shut-off exhaust valves Open circuit
    17633
    P1225
    Cyl.1-Fuel Inj.Circ. Short to Ground
    17634
    P1226
    Cyl.2-Fuel Inj.Circ. Short to Ground
    17635
    P1227
    Cyl.3-Fuel Inj.Circ. Short to Ground
    17636
    P1228
    Cyl.4-Fuel Inj.Circ. Short to Ground
    17637
    P1229
    Cyl.5-Fuel Inj.Circ. Short to Ground
    17638
    P1230
    Cyl.6-Fuel Inj.Circ. Short to Ground
    17639
    P1231
    Cyl.7-Fuel Inj.Circ. Short to Ground
    17640
    P1232
    Cyl.8-Fuel Inj.Circ. Short to Ground
    17645
    P1237
    Cyl.1-Fuel Inj.Circ. Open Circ.
    17646
    P1238
    Cyl.2-Fuel Inj.Circ. Open Circ.
    17647
    P1239
    Cyl.3-Fuel Inj.Circ. Open Circ.
    17648
    P1240
    Cyl.4-Fuel Inj.Circ. Open Circ.
    17649
    P1241
    Cyl.5-Fuel Inj.Circ. Open Circ.
    17650
    P1242
    Cyl.6-Fuel Inj.Circ. Open Circ.
    17651
    P1243
    Cyl.7-Fuel Inj.Circ. Open Circ.
    17652
    P1244
    Cyl.8-Fuel Inj.Circ. Open Circ.
    17653
    P1245
    Needle Lift Sensor Circ. Short to Ground
    17654
    P1246
    Needle Lift Sensor Circ. Range/Performance
    17655
    P1247
    Needle Lift Sensor Circ. Open/Short to B+
    17656
    P1248
    Injection Start Control Deviation
    17657
    P1249
    Fuel consumption signal Electrical Fault in Circuit
    17658
    P1250
    Fuel Level Too Low
    17659
    P1251
    Start of Injection Solenoid Circ Short to B+
    17660
    P1252
    Start of Injection Solenoid Circ Open/Short to Ground
    17661
    P1253
    Fuel consumption signal Short to ground
    17662
    P1254
    Fuel consumption signal Short to B+
    17663
    P1255
    Engine Coolant Temp.Circ Short to Ground
    17664
    P1256
    Engine Coolant Temp.Circ Open/Short to B+
    17665
    P1257
    Engine Coolant System Valve Open
    17666
    P1258
    Engine Coolant System Valve Short to B+
    17667
    P1259
    Engine Coolant System Valve Short to Ground
    17688
    P1280
    Fuel Inj.Air Contr.Valve Circ. Flow too Low
    17691
    P1283
    Fuel Inj.Air Contr.Valve Circ. Electrical Malfunction
    17692
    P1284
    Fuel Inj.Air Contr.Valve Circ. Open
    17693
    P1285
    Fuel Inj.Air Contr.Valve Circ. Short to Ground
    17694
    P1286
    Fuel Inj.Air Contr.Valve Circ. Short to B+
    17695
    P1287
    Turbocharger bypass valve open
    17696
    P1288
    Turbocharger bypass valve short to B+
    17697
    P1289
    Turbocharger bypass valve short to ground
    17704
    P1296
    Cooling system malfunction
    17705
    P1297
    Connection turbocharger - throttle valve pressure hose
    17708
    P1300
    Misfire detected Reason: Fuel level too low
    17721
    P1319
    Knock Sensor 1 Circ. Short to Ground
    17728
    P1320
    Knock Sensor 2 Circ. Short to Ground
    17729
    P1321
    Knock Sensor 3 Circ. Low Input
    17730
    P1322
    Knock Sensor 3 Circ. High Input
    17731
    P1323
    Knock Sensor 4 Circ. Low Input
    17732
    P1324
    Knock Sensor 4 Circ. High Input
    17733
    P1325
    Cyl.1-Knock Contr. Limit Attained
    17734
    P1326
    Cyl.2-Knock Contr. Limit Attained
    17735
    P1327
    Cyl.3-Knock Contr. Limit Attained
    17736
    P1328
    Cyl.4-Knock Contr. Limit Attained
    17737
    P1329
    Cyl.5-Knock Contr. Limit Attained
    17738
    P1330
    Cyl.6-Knock Contr. Limit Attained
    17739
    P1331
    Cyl.7-Knock Contr. Limit Attained
    17740
    P1332
    Cyl.8-Knock Contr. Limit Attained
    17743
    P1335
    Engine Torque Monitoring 2 Control Limint Exceeded
    17744
    P1336
    Engine Torque Monitoring Adaptation at limit
    17745
    P1337
    Camshaft Pos.Sensor,Bank1 Short to Ground
    17746
    P1338
    Camshaft Pos.Sensor,Bank1 Open Circ./Short to B+
    17747
    P1339
    Crankshaft Pos./Engine Speed Sensor Cross Connected
    17748
    P1340
    Crankshaft-/Camshaft Pos.Sens.Signals Out of Sequence
    17749
    P1341
    Ignition Coil Power Output Stage 1 Short to Ground
    17750
    P1342
    Ignition Coil Power Output Stage 1 Short to B+
    17751
    P1343
    Ignition Coil Power Output Stage 2 Short to Ground
    17752
    P1344
    Ignition Coil Power Output Stage 2 Short to B+
    17753
    P1345
    Ignition Coil Power Output Stage 3 Short to Ground
    17754
    P1346
    Ignition Coil Power Output Stage 3 Short to B+
    17755
    P1347
    Bank2,Crankshaft-/Camshaft os.Sens.Sign. Out of Sequence
    17756
    P1348
    Ignition Coil Power Output Stage 1 Open Circuit
    17757
    P1349
    Ignition Coil Power Output Stage 2 Open Circuit
    17758
    P1350
    Ignition Coil Power Output Stage 3 Open Circuit
    17762
    P1354
    Modulation Piston Displ.Sensor Circ. Malfunction
    17763
    P1355
    Cyl. 1, ignition circuit Open Circuit
    17764
    P1356
    Cyl. 1, ignition circuit Short to B+
    17765
    P1357
    Cyl. 1, ignition circuit Short to ground
    17766
    P1358
    Cyl. 2, ignition circuit Open Circuit
    17767
    P1359
    Cyl. 2, ignition circuit Short Circuit to B+
    17768
    P1360
    Cyl. 2, ignition circuit Short Circuit to Ground
    17769
    P1361
    Cyl. 3, ignition circuit Open Circuit
    17770
    P1362
    Cyl. 3, ignition circuit Short Circuit to B+
    17771
    P1363
    Cyl. 3, ignition circuit Short Circuit to ground
    17772
    P1364
    Cyl. 4 ignition circuit Open Circuit
    17773
    P1365
    Cyl. 4 ignition circuit Short circuit to B+
    17774
    P1366
    Cyl. 4 ignition circuit Short circuit to ground
    17775
    P1367
    Cyl. 5, ignition circuit Open Circuit
    17776
    P1368
    Cyl. 5, ignition circuit Short Circuit to B+
    17777
    P1369
    Cyl. 5, ignition circuit short to ground
    17778
    P1370
    Cyl. 6, ignition circuit Open Circuit
    17779
    P1371
    Cyl. 6, ignition circuit Short Circuit to B+
    17780
    P1372
    Cyl. 6, ignition circuit short to ground
    17781
    P1373
    Cyl. 7, ignition circuit Open Circuit
    17782
    P1374
    Cyl. 7, ignition circuit Short Circuit to B+
    17783
    P1375
    Cyl. 7, ignition circuit short to ground
    17784
    P1376
    Cyl. 8, ignition circuit Open Circuit
    17785
    P1377
    Cyl. 8, ignition circuit Short Circuit to B+
    17786
    P1378
    Cyl. 8, ignition circuit short to ground
    17794
    P1386
    Internal Control Module Knock Control Circ.Error
    17795
    P1387
    Internal Contr. Module altitude sensor error
    17796
    P1388
    Internal Contr. Module drive by wire error
    17799
    P1391
    Camshaft Pos.Sensor,Bank2 Short to Ground
    17800
    P1392
    Camshaft Pos.Sensor,Bank2 Open Circ./Short to B+
    17801
    P1393
    Ignition Coil Power Output Stage 1 Electrical Malfunction
    17802
    P1394
    Ignition Coil Power Output Stage 2 Electrical Malfunction
    17803
    P1395
    Ignition Coil Power Output Stage 3 Electrical Malfunction
    17804
    P1396
    Engine Speed Sensor Missing Tooth
    17805
    P1397
    Engine speed wheel Adaptation limit reached
    17806
    P1398
    Engine RPM signal, TD Short to ground
    17807
    P1399
    Engine RPM signal, TD Short Circuit to